Case Study
AI-Guided Trolley Loader
Mechatronics Engineer ยท BigSis (Zyzzle Ltd), UK
ProblemManual trolley loading across 63 trays was labour-intensive and inconsistent, limiting throughput and scalability.
Approach
- Designed a multi-channel channeliser and belt-driven shuttle conveyor for precise tray positioning
- Integrated an AI vision system to detect load size and dynamically regulate fill level per tray
- Engineered secure locking to dock and stabilise the trolley, with multiple flow-control gates to balance distribution
ResultFull automation of multi-tray loading with AI-controlled fill accuracy, cutting manpower requirements while improving throughput and handling stability.