Case Study
Automated Sorting & Handling Line
Mechatronics Engineer ยท BigSis (Zyzzle Ltd), UK
ProblemA hygienic insect-rearing production line needed a fully automated sorting architecture capable of high throughput with minimal manual intervention.
Approach
- Led concept development, feasibility evaluation, and mechanical architecture definition
- Designed modular conveyor and channelising systems, integrating sensors, actuators, and decision-based separation
- Validated iteratively via rapid prototyping (3D printing & CNC), then oversaw fabrication, assembly, and commissioning
ResultMulti-channel flow architecture eliminated bottlenecks and a fail-safe distribution system maintained uptime, reducing manual handling while improving stability and throughput on the production floor.